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Customer Stories

How manufacturing teams across India and the Middle East are using MOSES to modernise operations.

Customer Stories

Manufacturing teams across India and the Middle East have deployed MOSES to modernise their operations. Here are a few of their stories.

50+
Plants live on MOSES
18%
Avg OEE improvement at 90 days
Faster audit closure

Atul Ltd — Ankleshwar, Gujarat

We cut our unplanned downtime by 23% in the first quarter. The maintenance team now knows before the machine stops, not after.Vikram Nair, VP Operations

Atul Ltd deployed MOSES across two specialty chemicals plants in Ankleshwar. The primary challenge was predictive maintenance — pumps and agitators were failing without warning, causing 4–6 hour unplanned stoppages multiple times per month.

After connecting vibration and temperature sensors through the IVM gateway, MOSES detected a repeating pattern of vibration spike before bearing failure. The maintenance workflow now fires an alert 48 hours before predicted failure, giving the team time to schedule a planned replacement during a shift break.

Results at 90 days

  • 23% reduction in unplanned downtime
  • ₹1.2 crore estimated annual savings from prevented breakdowns
  • 6× faster audit closure — paper BMRs replaced with digital records
  • 4 hours from box-open to first machine live on go-live day

Sun Pharma — Vadodara, Gujarat

Sun Pharma's Vadodara formulations plant was preparing for an FDA inspection. The compliance team needed to migrate 3 years of batch records from paper to a system that could produce 21 CFR Part 11 compliant electronic records.

MOSES was deployed in the Quality and Production modules within 8 working days. All in-process checks and batch record sign-offs now happen in the portal, with electronic signatures and immutable audit trails.

Results

  • Zero FDA observations on electronic record-keeping practices
  • Inspection preparation time reduced from 3 weeks to 4 days
  • 100% paperless batch records from day one

Add your plant to the list

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