For plants where the differentiator is line efficiency and changeover speed. Pack, fill, label, palletise — with the visibility to know exactly where the next minute of OEE is hiding.
FMCG runs on changeover speed
FMCG plant heads don't lose sleep over availability — modern equipment is usually fine. They lose sleep over changeover time, format change, and the 30-minute hole at the start of every new SKU run.
MOSES gives you minute-by-minute visibility into where the changeover is — operator on step 4 of 12, cleaning cycle 80% complete, fill heads recalibrated, label format verified. Stack a thousand changeovers and you start finding the systemic patterns. That's the OEE you're leaving on the floor.
FMCG-specific capabilities
- SKU-aware OEE — losses attributed correctly to changeover, not blamed on the line.
- CIP / SIP integration — cleaning cycles tracked, verified, and gated against next-batch start.
- Batch and pallet tracking — full lot genealogy from raw input to despatched pallet.
- Recipe & formula management — versioned, locked, enforced at the operator UI.
- Tare and weight verification — sub-meter integration on fill heads, real-time deviation alerts.
- Cold-chain monitoring — temperature probes across cold rooms, vans and reefer trailers.
The 28-plant rollout pattern
FMCG groups don't deploy software one plant at a time. They deploy once, then roll out to 28. We've done this. The playbook:
- Choose a lighthouse plant — typically the most-watched one in the network.
- Run the standard 8-week pilot. Document everything as a deployable "blueprint."
- Roll out to wave 2: 3–5 similar plants, in parallel, with a deployment engineer per site.
- Wave 3 and beyond: customer-led, with MOSES on call.
By plant 6, your own team is running the rollouts. We just bring the platform.
See what your fmcg plant looks like on MOSES.
A working demo with mock data is one click away. A real one — with your data — is one conversation away.