v4.18 shipped·Predictive maintenance, generally available

Run the plant.
On software you'd actually want to use.

MOSES is a modular operating system for manufacturing. Connect any PLC in a morning. Build your first workflow by Evening! Roll out to a network of plants without forking the codebase — and without replacing the MES, ERP or CMMS you already run.

No rip-and-replaceCloud, hybrid or on-prem8-week pilot to production
app.moses.io / operations / pune-north
OPC-UA·MODBUS TCP / RTU·MQTT·SAP S/4HANA·SIEMENS S7·ROCKWELL CONTROLLOGIX·MITSUBISHI MELSEC·SOC 2 TYPE II·ISO 27001·POWER BI·SNOWFLAKE·SERVICENOW·AZURE AD

Trusted by ops leaders across pharma, automotive, FMCG, chemicals, packaging

28plants
Live in production
across 6 countries · 4 industries
218k/sec
Telemetry ingest
peak 312k · p95 latency 42ms
+12.4% OEE
Avg lift in year one
across 14 measured pilots
8weeks
Median time-to-value
first plant, first module live
The problem

Manufacturing software is still stuck in 2008.

Most plants are running a stack stitched together over twenty years — siloed MES, paper checklists, dashboards no one looks at, alerts that don't reach the right person. Visibility ends at the plant gate.

You can't see what you can't measure

Production data lives in 6 systems that don't talk. Plant heads make $50M decisions on spreadsheets that are 24 hours stale.

Avg systems per plant11

Operators are buried in paper

QA checks, maintenance logs, shift handovers — all on clipboards. Half never get digitized. CAPA loops take weeks instead of hours.

Paper-based forms remaining~62%

Custom builds become technical debt

Every plant has a bespoke MES. Adding a module is a 9-month project. Rolling out a second plant means starting over.

Time to roll out new plant14 mo
What MOSES is

One platform. Every layer of operations. Configurable end to end.

MOSES is not a dashboard. It's a layered operational runtime — connectors at the bottom, a configurable rules engine in the middle, and role-based experiences for everyone from operator to plant head at the top.

Layer 01 · Sources
Industrial sources
PLCsOPC-UAMQTTModbus TCP / RTUVision systemsSCADAManual sensorsRFID / barcode
Layer 02 · Edge & ingest
IoT Gateway
Edge telemetry routerStore-and-forward bufferSchema registryEvent bus
Layer 03 · Data model
Operational data fabric
Machine stateProduction lotsEventsFormsWorkflowsAudit trail
Layer 04 · Modules
Configurable business logic
OEEMaintenanceQualityPlanningInventoryEnergyCAPASOPAudit
Layer 05 · Experience
Role-based interfaces
Operator UISupervisor cockpitPlant dashboardsMobile formsApproval inboxesExecutive rollups
Layer 06 · Internal
MOSES Supervisor
Fleet observabilityDeployment opsIncident responseSLA tracking
Modules

Switch on the modules your plants actually need.

Every module shares the same operational data fabric, the same workflow engine, the same forms. Enabling a new one is a toggle — not a six-month project. Start with two. Grow into nine.

core · enabled

OEE

Real-time availability × performance × quality. Drill from plant rollup to specific machine cycles. Configurable shifts, breaks, ideal cycle times.

availabilityperformancequalitylosses pareto
enabled

Maintenance

Preventive schedules, corrective work orders, condition-based triggers from telemetry. Parts inventory, technician dispatch, SLA tracking.

preventivecorrectivework ordersparts
enabled

Quality

In-process, final, supplier and incoming inspection. Defect tracking, dispositions, supplier scorecards. Auto-routes failures into CAPA workflows.

inspectionsdefectsCAPAsupplier QA
enabled

Planning

Production scheduling, demand vs capacity, line allocation, changeover optimization. Bi-directional sync with SAP / Oracle / NetSuite.

schedulingcapacitychangeoverERP sync
enabled

Inventory

Raw materials, WIP, finished goods. Lot and batch genealogy. Real-time consumption from machine cycles. FEFO / FIFO / locked allocations.

lotsbatchesWIPgenealogy
enabled

Energy

Sub-meter mapping, per-unit energy cost, anomaly detection. Tie kWh to specific machines, lots, products. Track against efficiency targets.

sub-metersper-unit costanomaly
enabled

CAPA

Corrective and preventive action workflows. Root cause analysis templates (5-why, fishbone). Effectiveness verification, audit-ready trail.

RCA8D5-whyverification
enabled

SOP Tracking

Procedure versioning, operator acknowledgment, compliance tracking. Inline media (video, diagrams). Auto-prompts during shift start.

proceduresacknowledgeversioning
add-on

Predictive Maintenance

ML anomaly detection on telemetry. Bearing wear, motor current drift, vibration baselines. Failure probability with explainable signals.

anomalyremaining useful lifeexplainable
How it works

From PLC to plant head, in four moves.

A typical deployment: week 1 we plug in. Week 3 your first workflow is live. Week 6 operators are using mobile forms. Week 8 you're running the daily review off MOSES instead of a spreadsheet.

01

Connect

Edge gateway taps into existing PLCs, SCADA, sensors. No firmware changes. Read-only by default.

  • OPC-UA, Modbus, MQTT
  • Air-gapped support
  • Schema discovery
  • Store-and-forward
02

Configure

Define what matters: machines, lines, shifts, KPIs. Build workflows and forms visually, no code.

  • Drag-and-drop builders
  • Library of 200+ templates
  • Versioning & rollback
  • Sandbox before publish
03

Operate

Operators submit forms, supervisors approve, alerts route automatically. The plant runs on the platform.

  • Mobile + tablet + kiosk
  • Multi-language UI
  • Offline-first forms
  • Real-time escalation
04

Optimize

Analytics, predictive insights, plant-to-plant benchmarking. Compound improvement, every shift.

  • OEE / yield / energy
  • Predictive ML models
  • Cross-plant benchmark
  • Executive rollups
Workflow builder

Configure the rules that run your plant. Visually.

Every escalation, every notification, every approval — built on a single workflow engine. Connect a trigger to a condition to an action. Publish. Watch it run thousands of times per day.

  • Triggers from machine telemetry, schedules, form submissions, or webhooks
  • Conditions: thresholds, time-of-day, shift, role, custom expressions
  • Actions: notify, create ticket, update record, escalate, run another workflow
  • Versioned and audited — every run logged for compliance
Open workflow builder →
workflow: high-temp escalation · v3 · published
trigger · machine event
CNC-04 spindle temp
> 85°C for 30s
condition · if
Shift is active
shift ∈ {A, B, C}
action · notify
Maintenance lead
SMS · Slack · in-app
action · ticket
Create maint ticket
priority: high
condition · wait
Wait 5 minutes
check ack
action · escalate
Plant supervisor
if not acknowledged
form: QA inspection · v4 · 312 submissions/wk
CNC-04 — Line A · Spindle 4-axis
LOT-2026-05-08-441
87.3 °C← sensor TC-04
12.52 mmtol: 12.50 ± 0.05
Surface finish OK
No burrs
Marking legible
Form builder

Replace every paper checklist on the floor.

Drag fields onto a canvas. Pull real-time sensor values into the form. Set validation that auto-routes failures into the right CAPA workflow. Operators fill it on their tablet — supervisors approve from anywhere.

  • 14 field types — text, number, photo, signature, barcode, sensor pull
  • Conditional logic — show fields based on other field values
  • Inline tolerances and validation — out-of-spec triggers workflows
  • Offline-first — submissions queue and sync when reconnected
Open form builder →
Deployment

Run it where your data already lives.

Many of our customers operate in environments where data sovereignty isn't optional. We support fully air-gapped on-prem, hybrid edge-to-cloud, or fully managed cloud — same product, same modules.

Cloud

Multi-tenant. Fastest start. ONS-managed.
  • Live in 1–2 weeks
  • Auto-updates, 99.95% SLA
  • Region pinning (IN, AE, EU, US)
  • Backups every hour, 30-day retention
Most chosen

Hybrid

Edge in plant, control plane in cloud. Survives WAN outages.
  • Real-time data stays on-plant
  • Operates fully during internet outage
  • Aggregated KPIs roll up to corporate
  • Edge servers shipped & racked by ONS

On-prem

Air-gapped. Customer-owned hardware. Full data sovereignty.
  • Zero outbound connectivity required
  • GxP, 21 CFR Part 11 ready
  • Manual updates via signed bundle
  • Customer-owned encryption keys
Integrations

It speaks to everything you already have.

We don't ask you to replace your ERP, your CMMS, or your identity provider. We hook into them. 200+ pre-built connectors, plus a REST API and SDK for everything else.

SAP
SAP S/4HANA
OR
Oracle ERP
NS
NetSuite
D3
D365 F&O
SN
ServiceNow
SF
Salesforce
OPC
OPC-UA
MOD
Modbus
MQT
MQTT
S7
Siemens S7
CLX
ControlLogix
MEL
MELSEC
AAD
Azure AD
OKT
Okta
SAM
SAML 2.0
PBI
Power BI
SNW
Snowflake
DBX
Databricks
SLK
Slack
TMS
MS Teams
TWL
Twilio
SG
SendGrid
JR
Jira
API
REST + SDK
Customer · Aurex Manufacturing

We used to run the daily review off three Excel files and a WhatsApp group. Now my plant managers walk in at 7am and the answers are already on the wall. MOSES gave us six months of runway back.

Vikram BhattacharyaGroup Head of Operations · 6 plants · 2,800 machines
+14%
OEE lift in 9 months — driven by tooling and changeover programs.
−38%
Reduction in unplanned downtime, year over year.
₹4.2cr
Energy savings in year one — sub-meter program identified four high-drift compressors.
8 wks
First plant live and reporting in production-grade — from contract signed.
Pricing

Priced per plant, not per seat.

Operators don't pay extra. Headcount on the floor isn't a tax. You pay for plants and the modules you switch on — predictable, scales with footprint not headcount.

Starter

Single plant

For a first plant rolling out OEE and digital forms. Get a quick win, prove the ROI.

₹18L/ plant / year
  • 3 modules included
  • Up to 75 machines
  • Unlimited operators
  • Cloud deployment
  • Email support · 24h response
Start pilot
Group

Multi-plant

For ops directors running 3+ plants. Cross-plant benchmarking and full module suite.

₹12L/ plant / year
  • All 9 modules included
  • Unlimited machines
  • Hybrid or cloud deployment
  • Cross-plant benchmarking
  • Dedicated CSM · 4h response
Talk to sales
Enterprise

Custom

For regulated industries, on-prem requirements, or unusual integration scope.

Talk to us
  • On-prem / air-gapped support
  • Custom modules & integrations
  • GxP / 21 CFR Part 11
  • Predictive maintenance ML
  • Named on-call engineer · 99.95% SLA
Contact us
FAQ

Honest answers to the hard questions.

Will this replace our existing MES?

Almost never on day one. MOSES sits alongside your MES, pulling data through it and your historians. Over time, customers typically migrate workflows, forms and operator UIs onto MOSES — the MES stays as a system of record for production execution.

How invasive is the installation?

Zero firmware changes. Zero PLC reprogramming. Our edge gateway reads from your existing OPC-UA, Modbus or MQTT endpoints. For most customers, a senior controls engineer can have the first 5 machines connected in a single morning.

What about data sovereignty and air-gapped plants?

Fully supported. MOSES runs on-prem with zero outbound connectivity. Updates ship as signed bundles. Customer-owned encryption keys via HSM or BYOK. We operate today in pharma plants, defence-adjacent factories, and KSA / UAE installations with strict residency requirements.

How do you handle change management on the floor?

The hardest problem in this category, and we don't pretend otherwise. We allocate a deployment engineer + a customer success lead for the first 90 days, embedded with your team. We've done this 28 times — we have playbooks for shop-floor adoption, including bilingual operator training and shift-by-shift rollout patterns.

Can we build custom modules?

Yes. The platform exposes the same SDK we use internally to build modules. Customers have built modules for genealogy in pharma, hazmat tracking in chemicals, and changeover optimization in packaging. MOSES will help you build the first one.

What does the contract structure look like?

Per-plant annual license, paid annually or quarterly. 12-month minimum on the first plant; subsequent plants can be added monthly. No per-user or per-machine fees within the plant tier. Predictive maintenance and select integrations are add-ons.

Ready when you are

See what your plant looks like running on MOSES.

30 minutes with a deployment engineer. We'll walk through your stack, your data sources, and what an 8-week pilot would look like for your specific situation. No deck. No sales pitch.

● 28 live deployments● SOC 2 Type II · ISO 27001● Median deploy: 8 weeks
What you'll get
1
A custom site walkthrough
Built on data from one of your plants, with your machines and KPIs.
2
An 8-week pilot plan
Concrete milestones, weekly checkpoints, success criteria you define.
3
A reference call
With an existing customer in your industry — ops leader to ops leader.